
To improve the injection performance of a certain highflow common rail system integrating flow limiting valve and injector filter, structural optimization was carried out for both components. Firstly, a one-dimensional hydraulic simulation model of the common rail system was established using AMESim. The simulation model was used to explore the influence of changes in the parameters of flow limiting valve, filter and high-pressure fuel pipe on the fuel injection characteristics. Then the valve core diameter, throttle aperture, valve body inner cavity diameter, valve core clearance, filter hole diameter, and high-pressure fuel pipe inner diameter were used as design variables, and the cyclic fuel injection quantity and average fuel injection rate were used as response variables, and a multiple quadratic regression equation of effect values and design factors was constructed and the weights and coupling effects of design variables were analyzed by applying Design-Expert software to form a design matrix based on the three-level and second-order test method. Finally,based on the response surface regression model, the multi-objective MOGA optimization algorithm was used to optimize the structure of the flow limiting valve and injector filter. The results showed that both the cyclic fuel injection volume and average injection rate were simultaneously optimized when the valve core diameter was 5.567 mm, the throttle aperture was 0.954 mm, the valve body inner cavity diameter was 16.112 mm, the valve core clearance was 0.130 mm, the filter hole diameter was 0.583 mm, and the high-pressure fuel pipe inner diameter was 3.990 mm, The cyclic fuel injection quantity and average fuel injection rate after optimization increased by 5.86% and 6.24%, respectively.