Prediction Method for Failure Speed of Compressor Impeller

JING Guoxi,ZHANG Wenkai,ZHANG Junhai,LIU Xinyuan,HUA Lin

Vehicle Engine ›› 2021, Vol. 0 ›› Issue (5) : 69-75.

Vehicle Engine ›› 2021, Vol. 0 ›› Issue (5) : 69-75.

Prediction Method for Failure Speed of Compressor Impeller

  • JING Guoxi1,2,ZHANG Wenkai1,2,ZHANG Junhai1,2,LIU Xinyuan3,HUA Lin3
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Abstract

The working speed of supercharger is extremely high and hence a sharp rise of speed at operation is thoroughly possible. If the impeller is broken, it will cause disastrous consequence to supercharger. So it is of great significance to obtain the maximum failure speed of compressor impeller by numerical simulation in the early stage of product development. The tensile test of 2A70 impeller material was carried out and the elastic-plastic constitutive model was established to provide material boundary for impeller simulation. Based on the overspeed failure test and simulation of compressor impeller, three kinds of prediction methods for failure speed were proposed based on Mises stress, principal plastic strain and equivalent plastic strain energy and the comparison was conducted. The results showed that the Mises stress method had the highest accuracy and the relative error was 4.2%. The prediction error for equivalent plastic strain energy and principal plastic strain method was 6.9% and 8.8% respectively and it was relatively larger. The maximum failure speeds for all the three prediction methods were slightly large.

Key words

compressor / impeller / tensile test / overspeed test / failure prediction

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JING Guoxi,ZHANG Wenkai,ZHANG Junhai,LIU Xinyuan,HUA Lin. Prediction Method for Failure Speed of Compressor Impeller[J]. Vehicle Engine. 2021, 0(5): 69-75

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