Study on Fuel Utilization Rate of Methanol Gas-Assisted Injection System with Coupled Waste Heat Recovery Based on Energy Flow

GUI Ting, HAN Zhiqiang, ZUO Zinong, TIAN Wei, WU Xueshun, LI Xuantao

Vehicle Engine ›› 2026, Vol. 0 ›› Issue (3) : 49-56.

Vehicle Engine ›› 2026, Vol. 0 ›› Issue (3) : 49-56. DOI: 10.3969/j.issn.1001-2222.2026.03.008

Study on Fuel Utilization Rate of Methanol Gas-Assisted Injection System with Coupled Waste Heat Recovery Based on Energy Flow

  • GUI Ting1HAN Zhiqiang234ZUO Zinong234TIAN Wei234WU Xueshun2,3,4LI Xuantao1
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Abstract

For a methanol/diesel dual-fuel engine incorporating a waste heat recovery-coupled methanol gas-assisted injection system, waste heat recovery evaluation metrics were established according to energy flow analysis. These metrics assessed the impacts of gas-assisted pressure and methanol substitution ratio on methanol fuel utilization efficiency. The results indicate that methanol utilization efficiency increases with the rise of gas-assisted pressure at a constant gas-assisted temperature of 80 ℃ and methanol substitution ratio of 40%. Within the 0.1-0.2 MPa gas-assisted pressure range, the exhaust energy increase accompanied by the gas-assisted pressure increase leads to higher heat absorption efficiency of mixture and greater energy absorbed by methanol from the mixture. Consequently, the methanol fuel utilization rate rises from 50.19% to 95.26%. Under test conditions with a gas-assisted temperature of 80 ℃ and a gas-assisted pressure of 0.15 MPa, the methanol fuel utilization rate gradually decreases as the methanol substitution rate increases. The methanol fuel utilization rate is 97.23% when the methanol substitution rate is 10% and decreases to 62.95% when the methanol substitution rate is 50%.

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methanol gas-assisted injection / waste heat recovery / dual-fuel engine / energy flow / fuel utilization rate

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GUI Ting, HAN Zhiqiang, ZUO Zinong, TIAN Wei, WU Xueshun, LI Xuantao. Study on Fuel Utilization Rate of Methanol Gas-Assisted Injection System with Coupled Waste Heat Recovery Based on Energy Flow[J]. Vehicle Engine. 2026, 0(3): 49-56 https://doi.org/10.3969/j.issn.1001-2222.2026.03.008

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