Back-Disc Cooling Technology of Radial Turbine for Vehicle Turbocharger

MA Chao,LI Yanzhao,ZHANG Jianjian,ZHU Guangqian

Vehicle Engine ›› 2020, Vol. 0 ›› Issue (5) : 28-35.

Vehicle Engine ›› 2020, Vol. 0 ›› Issue (5) : 28-35. DOI: 10.3969/j.issn.1001-2222.2020.05.005

Back-Disc Cooling Technology of Radial Turbine for Vehicle Turbocharger

  • MA Chao1,2,LI Yanzhao2,3,ZHANG Jianjian2,3,ZHU Guangqian2,3
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Abstract

With the continuous upgrading of vehicle diesel engine emission regulation and power density, the turbocharger rotating speed and turbine inlet temperature also increase continuously and hence the risk of thermalmechanical fatigue failure of the turbine wheel backdisc increases significantly. In order to improve the reliability of turbine backdisc, a backdisc cooling technology for radial turbine was proposed. The influences of the relative mass flow rate of cooling air introduced from the pipe after an intercooler on the thermal stress of turbine backdisc and the performance of turbine were studied by the fluidsolid coupling numerical simulation. The results show that the thermal stress of backdisc decrease by 31 MPa, 108 MPa and 132 MPa respectively and the synthetic stresses reduce by 3.8%, 13.1% and 16.0% respectively when 1.0%, 2.0% and 3.0% relative cooling flow is consumed. The effect of backdisc cooling on turbine performance becomes weak. Besides, the effect of cooling on expansion ratio can be ignored and its thermal efficiency reduction is no more than 1.0% at the relative cooling flow of less than 3.0%.

Key words

diesel engine / turbocharger / radial turbine / back-disc cooling / thermal stress

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MA Chao,LI Yanzhao,ZHANG Jianjian,ZHU Guangqian. Back-Disc Cooling Technology of Radial Turbine for Vehicle Turbocharger[J]. Vehicle Engine. 2020, 0(5): 28-35 https://doi.org/10.3969/j.issn.1001-2222.2020.05.005

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