摘要
为满足国六排放标准下中重型柴油机全工况性能提升需求,针对其匹配的离心压气机开展气动性能与结构可靠性协同优化。通过对叶轮平均子午型线与叶片载荷分布进行优化设计,结合NUMECA软件三维流场仿真,获得了压比与效率同步提升的叶轮方案,峰值效率提高约3个百分点。流场分析表明:优化后叶轮内部静压沿流向分布更均匀,叶顶间隙流动改善,流动损失显著降低;同时叶轮出口掺混损失减小,进而扩压器扩散损失降低。在此基础上同步开展叶轮结构可靠性设计,优化后叶轮关键位置应力分别降低27%和67.5%,出口倒角处应力降低10%以上。采用五轴铣削工艺完成样件试制,压气机台架试验验证了优化方案的可行性。发动机台架对比试验表明:搭载优化压气机后,发动机外特性油耗降低0.6~1.9个百分点,最佳油耗点改善1.1个百分点,各项性能指标均满足技术要求。
Abstract
To meet the performance-improvement
requirements of a China Ⅵ compliant medium and heavy
duty diesel engine under full-operating-conditions, a co-optimization of aerodynamic
performance and structural reliability was conducted for its matched
centrifugal compressor. The meridional contour and blade loading distribution
of the impeller were optimized. Three-dimensional flow-field simulation using NUMECA software showed that the optimized
compressor achieved synchronous enhancement in pressure ratio and efficiency
with a peak-efficiency increase of approximately 3
percentage points. The flow-field analysis indicated
that the optimized compressor impeller could achieve a more uniform static-pressure distribution along the flow direction inside the optimized
impeller, which effectively suppressed flow losses, especially in the tip-clearance region. Moreover, the mixing loss at the impeller outlet
reduced, thereby the diffusion loss in the diffuser reduced. Based on the
aerodynamic optimization, the structural reliability design was further
performed. The results demonstrated that the stress at critical locations of
the optimized impeller decreased by 27% and 67.5% respectively, while the
stress at the outlet fillet dropped by more than 10%. A prototype was
manufactured via five-axis milling, and the compressor
rig tests verified the feasibility of the optimized design. Engine bench
comparison tests revealed that the fuel consumption at full-load conditions reduced by 0.6-1.9
percentage points, and the fuel consumption at the best-efficiency-point improved by 1.1 percentage
points after using the new compressor. All performance indicators met the
technical requirements.
关键词
柴油机 /
压气机 /
叶轮 /
气动性能 /
可靠性
Key words
diesel engine /
compressor /
impeller /
aerodynamic
performance /
reliability
李庆斌, 冯滔, 李恒, 周奕, 程惠, 李雄飞.
柴油机压气机叶轮气动性能及可靠性优化研究[J]. 车用发动机. 2026, 0(4): 33-39
LI Qingbin, FENG Tao, LI Heng, ZHOU Yi, CHENG Hui, LI Xiongfei.
Aerodynamic Performance and Reliability Optimization of Compressor Impeller for Diesel Engine[J]. Vehicle Engine. 2026, 0(4): 33-39
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