摘要
选择性催化还原(SCR)技术是控制柴油机氮氧化物(NOx)排放的主流技术,尿素水溶液(UWS)作为还原剂前体物在其中扮演关键角色。然而,UWS在低温、变工况下不完全分解导致的固体沉积物问题,严重影响SCR系统效率、可靠性与耐久性。本研究梳理了近年来围绕该问题的研究进展,系统总结了尿素沉积物的复杂组分构成,剖析了以异氰酸为关键中间体、以液膜为“微反应器”的详细反应机理。重点分析了排气温度、喷射参数和结构设计等多因素对沉积物生成的耦合影响规律,并在此基础之上,全面梳理了多层次的协同抑制策略,包括优化喷雾混合与热管理的物理过程调控、添加表面活性剂以改变液滴界面性质的化学改性、发展智能预测控制等。结果表明,沉积物问题的根治需基于精准的机理认知,通过系统层面的协同设计与过程融合,方可实现SCR系统在全工况、全生命周期内高效、稳定、低维护成本的运行。
Abstract
Selective catalytic reduction(SCR) technology is the
mainstream approach for controlling nitrogen oxide(NOx) emissions from diesel engines, and urea-water
solution(UWS) serves as the key precursor for the reductant. However, the
formation of solid deposits due to incomplete decomposition of UWS under low-temperature and transient operating conditions severely impacts the
efficiency, reliability, and durability of SCR systems. Recent research
progress on the issue was reviewed, the complex composition of urea deposits
was systematically summarized and the detailed reaction mechanism was analyzed
with isocyanic acid serving as the key intermediate and the liquid film acting
as a "micro-reactor". The coupled influence
of multiple factors(such as exhaust temperature, injection parameters, and
structural design) on deposit formation was emphatically analyzed. Multi-level synergistic mitigation strategies were further comprehensively
outlined, including physical process control through optimized spray mixing and
thermal management, chemical modification by adding surfactants to alter
droplet interfacial properties, and the development of intelligent predictive
control. The results indicate that a fundamental solution to the deposit
problem requires precise mechanistic understanding, synergistic system-level design and process integration to achieve efficient, stable,
and low-maintenance operation of SCR systems across all
operating conditions and throughout the lifecycle.
关键词
柴油车 /
选择性催化还原 /
尿素 /
沉积物
Key words
diesel vehicle /
selective catalytic
reduction(SCR) /
urea /
deposit
陈雪, 赵扬, 韩博远, 严峰.
柴油车尿素-SCR系统沉积物研究进展:组成、机理、影响与抑制[J]. 车用发动机. 2026, 0(4): 1-11
CHEN Xue, ZHAO Yang, HAN Boyuan, YAN Feng.
Research Progress on Deposits in Diesel Vehicle Urea-SCR
Systems: Composition, Mechanism, Impact and Mitigation[J]. Vehicle Engine. 2026, 0(4): 1-11
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