限流阀和喷油器滤网结构参数对喷油特性影响及优化

张子威, 杨贵春, 吴小军, 吕帆

车用发动机 ›› 2026, Vol. 0 ›› Issue (1) : 15-24.

车用发动机 ›› 2026, Vol. 0 ›› Issue (1) : 15-24.

限流阀和喷油器滤网结构参数对喷油特性影响及优化

  • 张子威,杨贵春,吴小军,吕帆
作者信息 +

Influence of Flow Limiting Valve and Injector Filter Structure Parameters on Fuel Injection Characteristics and Their Optimization

  • ZHANG Ziwei,YANG Guichun,WU Xiaojun,LYU Fan
Author information +
文章历史 +

摘要

为提高某大流量共轨系统集成限流阀和喷油器滤网后的喷射性能,对限流阀和滤网进行结构优化设计。首先,建立了集成限流阀和喷油器滤网的共轨系统AMESim一维液力仿真模型,利用仿真方法探究了限流阀、滤网和高压油管参数变化对喷油特性的影响规律。其次,以限流阀阀芯直径、节流孔径、阀体内腔直径、阀芯间隙、滤网滤孔直径、高压油管内径为设计变量,循环喷油量和平均喷油速率为响应变量,基于三水平二阶试验方法,应用Design-Expert软件形成设计矩阵,构建效应值和设计因素的多元二次回归方程,并对设计变量进行权重和耦合效应分析。最后,基于响应曲面回归模型,采用多目标MOGA优化算法对限流阀和滤网结构进行优化,限流阀阀芯直径为5.567 mm、阀芯节流孔径为0.954 mm、阀体内腔直径为16.112 mm、阀芯间隙为0.130 mm、滤网孔径为0.583 mm、高压油管内径为3.990 mm时,循环喷油量和平均喷油速率同时最优,优化后循环喷油量和平均喷油速率分别提高了5.86%6.24%

Abstract

To improve the injection performance of a certain highflow common rail system integrating flow limiting valve and injector filter, structural optimization was carried out for both components. Firstly, a one-dimensional hydraulic simulation model of the common rail system was established using AMESim. The simulation model was used to explore the influence of changes in the parameters of flow limiting valve, filter and high-pressure fuel pipe on the fuel injection characteristics. Then the valve core diameter, throttle aperture, valve body inner cavity diameter, valve core clearance, filter hole diameter, and high-pressure fuel pipe inner diameter were used as design variables, and the cyclic fuel injection quantity and average fuel injection rate were used as response variables, and a multiple quadratic regression equation of effect values and design factors was constructed and the weights and coupling effects of design variables were analyzed by applying Design-Expert software to form a design matrix based on the three-level and second-order test method. Finallybased on the response surface regression model, the multi-objective MOGA optimization algorithm was used to optimize the structure of the flow limiting valve and injector filter. The results showed that both the cyclic fuel injection volume and average injection rate were simultaneously optimized when the valve core diameter was 5.567 mm, the throttle aperture was 0.954 mm, the valve body inner cavity diameter was 16.112 mm, the valve core clearance was 0.130 mm, the filter hole diameter was 0.583 mm, and the high-pressure fuel pipe inner diameter was 3.990 mm, The cyclic fuel injection quantity and average fuel injection rate after optimization increased by 5.86% and 6.24%, respectively. 

关键词

共轨系统 / 限流阀 / 喷油器滤网 / 喷油特性 / 优化设计

Key words

common rail system / flow limiting valve / injector filter / injection performance / design optimization

引用本文

导出引用
张子威, 杨贵春, 吴小军, 吕帆. 限流阀和喷油器滤网结构参数对喷油特性影响及优化[J]. 车用发动机. 2026, 0(1): 15-24
ZHANG Ziwei, YANG Guichun, WU Xiaojun, LYU Fan. Influence of Flow Limiting Valve and Injector Filter Structure Parameters on Fuel Injection Characteristics and Their Optimization[J]. Vehicle Engine. 2026, 0(1): 15-24

Accesses

Citation

Detail

段落导航
相关文章

/