柴油机SCR系统混合器优化设计与仿真分析

刘强,柴洋,胡晓艳,张晓丽,石代龙,张萌

车用发动机 ›› 2022, Vol. 0 ›› Issue (1) : 71-77.

车用发动机 ›› 2022, Vol. 0 ›› Issue (1) : 71-77.
栏目

柴油机SCR系统混合器优化设计与仿真分析

  • 刘强,柴洋,胡晓艳,张晓丽,石代龙,张萌
作者信息 +

Optimization and Simulation for SCR Mixer of Diesel Engine

  • LIU Qiang,CHAI Yang,HU Xiaoyan,ZHANG Xiaoli,SHI Dailong,ZHANG Meng
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摘要

针对国六轻型柴油机混合器存在的NH3均匀性问题,通过计算流体力学(CFD)对SCR系统内NH3分布进行仿真研究,设计NH3分布测试试验对仿真模型进行验证,优化设计混合器结构,研究了不同混合器方案对流场结构、SCR前端面NH3均匀性和系统背压的影响。结果显示:仿真模型计算的NH3分布与试验分布趋势具有较强的一致性;优化后的混合器B2方案NH3均匀性可以达到0.97,远高于原混合器的0.88,同时背压由22.3 kPa降低到19.2 kPa;混合器多孔板从加强气流扰动和增加微小尿素液滴碰壁两个方面提升NH3的均匀性;B3方案作为对照表明,与混合器不适用的多孔板会导致NH3均匀性降低。

Abstract

For the NH3 uniformity of SCR mixer for China Ⅵ light-duty diesel engine, the NH3 distribution inside SCR system was simulated with CFD and the simulation model was verified by the test of NH3 distribution. The mixer structure was optimized and designed, and the influences of different static mixers on the structure of flow field, the uniformity of NH3 distribution before SCR and the pressure drop of aftertreatment system were investigated. The results show that the simulated results of NH3 distribution are consistent with the experimental results. Compared with the original mixer, the NH3 uniformity of B2 mixer increases to 0.97 from 0.88 and the back pressure decreases to 19.2 kPa from 22.3 kPa. Therefore, the porous plate at the rear of the mixer can improve the NH3 uniformity due to the enhancing air flow disturbance and increasing small urea droplet impact on the wall. B3 mixer shows that the porous plate that is not suitable for mixer will result in the decrease of NH3 uniformity.

关键词

选择性催化还原 / 混合器 / 氨气 / 均匀性 / 结构优化 / 数值模拟

Key words

SCR / mixer / NH3 / uniformity / structural optimization / numerical simulation

引用本文

导出引用
刘强,柴洋,胡晓艳,张晓丽,石代龙,张萌. 柴油机SCR系统混合器优化设计与仿真分析[J]. 车用发动机. 2022, 0(1): 71-77
LIU Qiang,CHAI Yang,HU Xiaoyan,ZHANG Xiaoli,SHI Dailong,ZHANG Meng. Optimization and Simulation for SCR Mixer of Diesel Engine[J]. Vehicle Engine. 2022, 0(1): 71-77

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